What Is Plastic Extrusion?
Plastic Extrusion Manufacturers in NJ, NY, & CT
Plastic extrusion is a continuous manufacturing process where raw plastic material is melted and pushed through a custom die to create a consistent, cross-sectional shape. This versatile process is ideal for producing long, continuous products such as tubing, piping, window frames, and various plastic profiles, making it popular in industries like construction, packaging, automotive, and more.
The Benefits of Plastic Extrusion
Continuous Production
Extrusion is perfect for producing large quantities of parts with consistent cross-sectional profiles. Its continuous nature allows for fast production rates, minimizing downtime and ensuring timely delivery of products.
Material Efficiency
By utilizing an efficient production process and optimizing material use, plastic extrusion is an economical solution, particularly for large-volume production runs.
Versatility
Plastic extrusion can accommodate a wide variety of materials and designs, from flexible tubing to rigid profiles, offering a versatile solution to meet different application needs.
Customizable
With a wide range of available plastic materials and the ability to create custom die shapes, extrusion provides flexibility in the design and production of products tailored to your specifications.
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Our Extrusion Process
1. Material Preparation
We start by selecting the appropriate raw plastic materials for your project based on the desired properties and application requirements.
2. Melting & Extrusion
The raw material is melted and pushed through a custom-designed die to form the specific cross-sectional profile needed for your product.
3. Cooling
The extruded plastic is cooled uniformly, ensuring that the shape and structural integrity are maintained throughout the process.
4. Cutting & Part Removal
Once the extrusion is complete, the continuous product is cut to the desired length, ready for further processing or use.
5. Quality Inspection
We conduct thorough quality inspections on all extruded products to ensure they meet design specifications and performance criteria.
6. Packaging & Shipping
Finally, the finished products are securely packaged and shipped to our clients, ensuring timely delivery and quality upon arrival.

Experience the Excellence of American-Made Plastic Extrusion
At Bennett Plastics, our commitment to quality, precision, and customer satisfaction sets us apart in the injection molding industry. Partner with us today to bring your next project to life with the reliability and efficiency that only a trusted, local manufacturer can offer.
Sustainability for Innovative Manufacturing
We are dedicated to sustainability by using eco-friendly materials such as bio-based and recycled plastics in our manufacturing process, ensuring that our products meet high-quality standards and contribute to a healthier planet.
The Bennett Plastics Advantage
Direct Communication
Experience seamless collaboration with Bennett Plastics. We maintain open, direct lines of communication throughout the entire manufacturing process.
On-Site Manufacturing
All production is handled in-house at our Paterson, NJ facility. This allows us to maintain strict quality control and deliver products that meet our high standards.
No Outsourcing
Your projects are managed entirely by our skilled team. We never outsource, so you can trust that every part we produce is crafted with precision, right in the USA.
Fast Delivery
Our efficient processes and local manufacturing enable us to deliver your products quickly, reducing lead times and keeping your projects on schedule.